Condition-based Assets Monitoring Management

Formulate and implement condition-based maintenance procedures to enhance organisation maintenance regimes and operational reliability

Type

Functional

Competency Area

Maintenance

Levels

Carry out routine inspection using condition-based monitoring methods on systems, equipment and components

Carry out visual inspection of systems, equipment and components

Carry out scheduled sampling and measurement of systems, equipment and components at regular pre-determined intervals

Adopt safe handling and operating procedure of tools and equipment

Record observations, measurement and readings and highlight variances

Support implementation of condition-based monitoring procedures

Prepare systems, equipment and components for condition-based monitoring implementation at pre- determined schedules

Assist to set up condition-based monitoring equipment and/or mount sensors for continuous data collection

Collect spot readings of data to identify potential errors due to equipment set-up and/or configuration errors

Assist with equipment calibration

Carry out established condition-based monitoring procedures during routine operations and/or maintenance of systems, equipment and components

Collate reports and record data samples collected and highlight variances

Identify variances in systems, equipment and components

Set up, configure and calibrate monitoring equipment with pre- defined monitoring parameters

Implement established condition-based monitoring procedures during routine operations and/or maintenance of systems, equipment and components

Ensure collected sample or measurement data are representative and accurate based on pre- defined monitoring parameters

Identify measurement and readings indicative of development of potential faults and/or failure of systems, equipment and components

Collate and document readings and data samples and report variances

Develop condition-based monitoring regime

Define operating and condition safety limits of systems, equipment and components

Identify continuous monitoring methods or periodic monitoring cycles methods for condition-based monitoring applications

Set effective quantitative and qualitative process parameters

Develop condition-based monitoring regime and implementation methodologies

Analyse data collected from various condition- based monitoring sources and assess data against historic data, performance trends and systems, equipment and components specifications to verify data integrity

Apply root cause analysis methodologies to identify principal causes of indicative and developing faults and recommend corrective maintenance measures

Review and recommend preventive and/or predictive maintenance procedures to existing monitoring regime

Record and store information to maintain

Review current and historical performance of systems and determine requirements of condition-based monitoring regime

Audit implementation and operational plans for condition-based monitoring regime

Establish prioritisation of systems, equipment and components maintenance against cost benefits and requirements of implementing condition- based monitoring regime and applications

Audit parameters for systems, equipment and components operating and condition safety limits

Establish resources requirement and manpower capabilities to operationalise condition- based monitoring regime

Audit acceptable data sample ranges to verify systems, equipment and components conditions for mitigation requirement

Review organisational monitoring regime to incorporate procedural enhancements