Condition-based Assets Monitoring Management
Formulate and implement condition-based maintenance procedures to enhance organisation maintenance regimes and operational reliability
Type
Functional
Competency Area
Maintenance
Levels
Carry out routine inspection using condition-based monitoring methods on systems, equipment and components
Carry out visual inspection of systems, equipment and components
Carry out scheduled sampling and measurement of systems, equipment and components at regular pre-determined intervals
Adopt safe handling and operating procedure of tools and equipment
Record observations, measurement and readings and highlight variances
Support implementation of condition-based monitoring procedures
Prepare systems, equipment and components for condition-based monitoring implementation at pre- determined schedules
Assist to set up condition-based monitoring equipment and/or mount sensors for continuous data collection
Collect spot readings of data to identify potential errors due to equipment set-up and/or configuration errors
Assist with equipment calibration
Carry out established condition-based monitoring procedures during routine operations and/or maintenance of systems, equipment and components
Collate reports and record data samples collected and highlight variances
Identify variances in systems, equipment and components
Set up, configure and calibrate monitoring equipment with pre- defined monitoring parameters
Implement established condition-based monitoring procedures during routine operations and/or maintenance of systems, equipment and components
Ensure collected sample or measurement data are representative and accurate based on pre- defined monitoring parameters
Identify measurement and readings indicative of development of potential faults and/or failure of systems, equipment and components
Collate and document readings and data samples and report variances
Develop condition-based monitoring regime
Define operating and condition safety limits of systems, equipment and components
Identify continuous monitoring methods or periodic monitoring cycles methods for condition-based monitoring applications
Set effective quantitative and qualitative process parameters
Develop condition-based monitoring regime and implementation methodologies
Analyse data collected from various condition- based monitoring sources and assess data against historic data, performance trends and systems, equipment and components specifications to verify data integrity
Apply root cause analysis methodologies to identify principal causes of indicative and developing faults and recommend corrective maintenance measures
Review and recommend preventive and/or predictive maintenance procedures to existing monitoring regime
Record and store information to maintain
Review current and historical performance of systems and determine requirements of condition-based monitoring regime
Audit implementation and operational plans for condition-based monitoring regime
Establish prioritisation of systems, equipment and components maintenance against cost benefits and requirements of implementing condition- based monitoring regime and applications
Audit parameters for systems, equipment and components operating and condition safety limits
Establish resources requirement and manpower capabilities to operationalise condition- based monitoring regime
Audit acceptable data sample ranges to verify systems, equipment and components conditions for mitigation requirement
Review organisational monitoring regime to incorporate procedural enhancements